Toll Blending

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Confidentiality

Before delving into the details of a toll blending project, a mutual non-disclosure confidentiality agreement will be signed by both parties. This agreement aims to safeguard any confidential or proprietary information exchanged during the discussions.

What Is Chemical Toll Blending?

Toll blending, also known as contract manufacturing or contract blending, refers to the outsourcing of lubricants blending production. Our team of scientists can transform your formula, raw materials, and packaging into a finished product, ready for shipment. UGL specializes in toll blending and packaging services for both lubricants and greases, offering a range of options from bulk packaging to small retail packages, ranging from 200ml to 210L.

Our Capabilities

Lubricants blending

UGL utilizes stainless steel, carbon steel, and high-density polyethylene mixing vessels to produce oil blends, lubricants, and greases. Our multiple mixing vessels, along with variable speed blenders, offer customers batch size flexibility and the capacity for large campaigns and multiple projects. Our manufacturing plants feature fully automated lines for filling and packaging small containers. Additionally, we have integrated online batch prints and quality monitoring systems to ensure accurate tracking and quality control over the performance of packed goods.

Facilities

In response to the increasing demand from our global customers, we have significantly enhanced our blending facility located in Ajman, United Arab Emirates. This expansion has enabled us to provide more efficient and convenient services, with the following key facilities now available:

  • Total plant area spanning an impressive 11,150 square meters
  • 9 state-of-the-art additive storage tanks boasting a substantial capacity of 1,500 metric tons each
  • 15 advanced blending kettles, each with a remarkable capacity of 415 metric tons

 

Benefits Of Toll Blending

Contract blending offers numerous advantages, especially when partnering with UGL. Outsourcing lubricant blending to us enables you to manufacture more economically and efficiently. The benefits of toll blending include greater control over labor costs, reduced waste, and lower energy expenses, ultimately leading to cost savings and enhanced productivity.

  • Cost Efficiency: Reduce capital investment by outsourcing blending processes, avoiding the need for costly equipment and infrastructure.
  • Flexibility: Adapt production volumes and formulations based on demand fluctuations without incurring fixed overhead costs.
  • Expertise Access: Gain access to specialized knowledge, technology, and skilled personnel for precise blending and quality control.
  • Resource Optimization: Utilize resources efficiently by focusing on core competencies while leaving blending tasks to dedicated professionals.
  • Customization Options: Tailor formulations and packaging to meet specific customer requirements, enhancing product offerings and market competitiveness.
  • Scalability: Scale production capacity up or down quickly to accommodate changing market trends and business needs.
  • Risk Mitigation: Minimize operational risks and ensure regulatory compliance by partnering with reputable toll blending providers.
  • Quality Assurance: Ensure consistent product quality and adherence to industry standards through rigorous testing and quality control measures.
  • Market Expansion: Enter new markets and expand product offerings efficiently by leveraging toll blending services and resources.

Trust UGL for Your Overflow Production Needs

Control labor costs by outsourcing to UGL when your orders exceed production capacity. Rather than investing in larger facilities or staff for temporary increases in business, rely on UGL for blending and packaging your formulations. Our scientists ensure accurate manufacturing, packaging, and efficient shipping to every major continent.

Choose UGL as Your Reliable Production Hub

With blending facilities in UAE. UGL is an ideal choice for companies serving the Middle East, European, African and Asian countries. Our cost-effective manufacturing and shipping options surpass the expenses of producing at distant plants.

Partner With UGL and Leverage Our Consulting Services

As experts in lube oil blending, we assist startup companies with chemical formulations. Have a perfected formula? Let us handle manufacturing and warehousing costs by producing your formulations at our production facility in Ajman.

We offer a diverse range of package filling lines, including options for 500ml, 1 litre, 4 litre, 5 litre, 20 litre, 25 litre, 210 litre, and bulk tankers. Our annual blending capacity is 210,000 KL, complemented by 15 base oil storage tanks with a capacity of 4,200 MT.

Packaging Options

Lubes Repackaging & Private Labeling

UGL offers customized lubricant packaging services tailored to your needs. Our facilities and skilled labor enable us to efficiently package bulk materials into smaller containers or consolidate smaller containers into bulk quantities as per your specifications.

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